Exhaust Stacks
We specialize in the engineering and design of high-performance exhaust stacks for industrial applications. Our services integrate advanced analytical methods and adhere to stringent international standards to deliver superior exhaust systems. We ensure that each stack design meets the specific needs of our clients’ operations, emphasizing efficiency, safety, and durability.
Our detailed services include:
- Design Compliance
→ ASME STS-1 and EN 13084 Adherence: All designs conform to the American Society of Mechanical Engineers STS-1 standards for steel stacks and the European Norm EN 13084 for freestanding chimneys, guaranteeing international compliance.
→ Custom Engineering: Tailored stack designs that meet the unique operational demands and environmental considerations of each project.
- Computational Fluid Dynamics (CFD)
→ Airflow Optimization: Conducting CFD analysis to optimize airflow, ensuring effective exhaust dispersal and low pressure drop characteristics.
→ Thermal Efficiency: Analysing thermal properties and flow dynamics to enhance the stack’s thermal efficiency.
- Finite Element Analysis (FEA)
→ Structural Integrity: Utilizing FEA to evaluate structural responses under various load conditions, ensuring robustness and longevity.
→ Material Stress Assessment: Assessing stresses on materials at elevated temperatures to prevent structural failure and extend service life.
- Elevated Temperature Design
→ High-Temperature Operation: Designing stacks capable of withstanding elevated temperatures without compromising structural integrity.
→ Thermal Expansion Considerations: Incorporating design features to accommodate thermal expansion and contraction.
- Insulation and Lining
→ Internal Insulation: Implementing high-quality internal insulation solutions to maintain stack temperature and minimize heat loss.
→ Stainless Steel Lining: Providing stainless steel lining options for corrosion resistance and longevity, critical for maintaining stack integrity over time.
- Safety and Performance
→ Emission Compliance: Designing stacks to meet stringent emission standards and environmental regulations.
→ Vibration Analysis: Addressing natural frequencies and damping to mitigate vibration and prevent fatigue.
- Project Documentation
→ Detailed Reports and Plans: Comprehensive documentation including design calculations, material specifications, and installation guidelines.
→ Maintenance Guidelines: Providing clear maintenance and inspection protocols to ensure long-term operational reliability.
